BHEL exam mechanical syllabus

Hi I want the syllabus of mechanical department in BHEL exam so will you provide me?

[Kiran Chandar]

Ok, as you want the syllabus of mechanical department in BHEL exam so here I am providing you

BHEL exam mechanical syllabus

Applied Mechanics And Design

Engineering Mechanics: Free body diagrams and equilibrium; trusses and frames; virtual work; kinematics and dynamics of particles and of rigid bodies in plane motion, including impulse and momentum (linear and angular) and energy formulations; impact.

Strength of Materials: Stress and strain, stress-strain relationship and elastic constants, Mohr’s circle for plane stress and plane strain, thin cylinders; shear force and bending moment diagrams; bending and shear stresses; deflection of beams; torsion of circular shafts; Euler’s theory of columns; strain energy methods; thermal stresses.

Theory of Machines: Displacement, velocity and acceleration analysis of plane mechanisms; dynamic analysis of slider-crank mechanism; gear trains; flywheels.

Vibrations: Free and forced vibration of single degree of freedom systems; effect of damping; vibration isolation; resonance, critical speeds of shafts.

Design: Design for static and dynamic loading; failure theories; fatigue strength and the S-N diagram; principles of the design of machine elements such as bolted, riveted and welded joints, shafts, spur gears, rolling and sliding contact bearings, brakes and clutches.


Fluid Mechanics And Thermal Sciences

Fluid Mechanics: Fluid properties; fluid statics, manometry, buoyancy; control-volume analysis of mass, momentum and energy; fluid acceleration; differential equations of continuity and momentum; Bernoulli’s equation; viscous flow of incompressible fluids; boundary layer; elementary turbulent flow; flow through pipes, head losses in pipes, bends etc.

Heat-Transfer: Modes of heat transfer; one dimensional heat conduction, resistance concept, electrical analogy, unsteady heat conduction, fins; dimensionless parameters in free and forced convective heat transfer, various correlations for heat transfer in flow over flat plates and through pipes; thermal boundary layer; effect of turbulence; radiative heat transfer, black and grey surfaces, shape factors, network analysis; heat exchanger performance, LMTD and NTU methods.

Thermodynamics: Zeroth, First and Second laws of thermodynamics; thermodynamic system and processes; Carnot cycle. irreversibility and availability; behaviour of ideal and real gases, properties of pure substances, calculation of work and heat in ideal processes; analysis of thermodynamic cycles related to energy conversion.

Applications: Power Engineering: Steam Tables, Rankine, Brayton cycles with regeneration and reheat. I.C Engines: air-standard Otto, Diesel cycles. Refrigeration and air-conditioning: Vapour refrigeration cycle, heat pumps, gas refrigeration, Reverse Brayton cycle; moist air: psychrometric chart, basic psychrometric processes. Turbomachinery: Pelton-wheel, Francis and Kaplan turbines — impulse and reaction principles, velocity diagrams.


Manufacturing And Industrial Engineering

Engineering Materials: Structure and properties of engineering materials, heat treatment, stress-strain diagrams for engineering materials.

Metal Casting: Design of patterns, moulds and cores; solidification and cooling; riser and gating design, design considerations.

Forming: Plastic deformation and yield criteria; fundamentals of hot and cold working processes; load estimation for bulk (forging, rolling, extrusion, drawing) and sheet (shearing, deep drawing, bending) metal forming processes; principles of powder metallurgy.

Joining: Physics of welding, brazing and soldering; adhesive bonding; design considerations in welding.

Machining and Machine Tool Operations: Mechanics of machining, single and multi-point cutting tools, tool geometry and materials, tool life and wear; economics of machining; principles of non-traditional machining processes; principles of work holding, principles of design of jigs and fixtures

Metrology and Inspection: Limits, fits and tolerances; linear and angular measurements; comparators; gauge design; interferometry; form and finish measurement; alignment and testing methods; tolerance analysis in manufacturing and assembly.

Computer Integrated Manufacturing: Basic concepts of CAD/CAM and their integration tools.

Production Planning and Control: Forecasting models, aggregate production planning, scheduling, materials requirement planning.

Inventory Control: Deterministic and probabilistic models; safety stock inventory control systems.

Operations Research: Linear programming, simplex and duplex method, transportation, assignment, network flow models, simple queuing models, PERT and CPM.

Can you provide me the BHEL or Bharat Heavy Electricals Ltd. Exam Mechanical syllabus as I will be sitting for the exam this year and need it for preparation?

[Quick Sam]

BHEL or Bharat Heavy Electricals Ltd. Exam Mechanical syllabus as you will be sitting for the exam this year and need it for preparation is as follow:

Engineering Mathematics

Linear Algebra: Matrix Algebra, Systems of linear equations, Eigen values and eigen vectors.

Calculus: Mean value theorems, Theorems of integral calculus, Evaluation of definite and improper integrals, Partial Derivatives, Maxima and minima, Multiple integrals, Fourier series. Vector identities, Directional derivatives, Line, Surface and Volume integrals, Stokes, Gauss and Green's theorems.

Differential equations: First order equation (linear and nonlinear), Higher order linear differential equations with constant coefficients, Method of variation of parameters, Cauchy's and Euler's equations, Initial and boundary value problems, Partial Differential Equations and variable separable method.

Complex variables: Analytic functions, Cauchy's integral theorem and integral formula, Taylor's and Laurent' series, Residue theorem, solution integrals.

Probability and Statistics: Sampling theorems, Conditional probability, Mean, median, mode and standard deviation, Random variables, Discrete and continuous distributions, Poisson, Normal and Binomial distribution, Correlation and regression analysis.

Numerical Methods: Solutions of non-linear algebraic equations, single and multi-step methods for differential equations. Transform Theory: Fourier transform, Laplace transform, Z-transform.

GENERAL APTITUDE(GA):
Verbal Ability: English grammar, sentence completion, verbal analogies, word groups, instructions, critical reasoning and verbal deduction.

Applied Mechanics and Design

Engineering Mechanics: Free body diagrams and equilibrium; trusses and frames; virtual work; kinematics and dynamics of particles and of rigid bodies in plane motion, including impulse and momentum (linear and angular) and energy formulations; impact.

Strength of Materials: Stress and strain, stress-strain relationship and elastic constants, Mohr's circle for plane stress and plane strain, thin cylinders; shear force and bending moment diagrams; bending and shear stresses; deflection of beams; torsion of circular shafts; Euler's theory of columns; strain energy methods; thermal stresses.

Theory of Machines: Displacement, velocity and acceleration analysis of plane mechanisms; dynamic analysis of slider-crank mechanism; gear trains; flywheels.

Vibrations: Free and forced vibration of single degree of freedom systems; effect of damping; vibration isolation; resonance, critical speeds of shafts.

Design: Design for static and dynamic loading; failure theories; fatigue strength and the S-N diagram; principles of the design of machine elements such as bolted, riveted and welded joints, shafts, spur gears, rolling and sliding contact bearings, brakes and clutches.

Fluid Mechanics and Thermal Sciences
Fluid Mechanics: Fluid properties; fluid statics, manometry, buoyancy; control-volume analysis of mass, momentum and energy; fluid acceleration; differential equations of continuity and momentum; Bernoulli's equation; viscous flow of incompressible fluids; boundary layer; elementary turbulent flow; flow through pipes, head losses in pipes, bends etc.

Heat-Transfer: Modes of heat transfer; one dimensional heat conduction, resistance concept, electrical analogy, unsteady heat conduction, fins; dimensionless parameters in free and forced convective heat transfer, various correlations for heat transfer in flow over flat plates and through pipes; thermal boundary layer; effect of turbulence; radiative heat transfer, black and grey surfaces, shape factors, network analysis; heat exchanger performance, LMTD and NTU methods.

Thermodynamics: Zeroth, First and Second laws of thermodynamics; thermodynamic system and processes; Carnot cycle. irreversibility and availability; behaviour of ideal and real gases, properties of pure substances, calculation of work and heat in ideal processes; analysis of thermodynamic cycles related to energy conversion.

Applications: Power Engineering: Steam Tables, Rankine, Brayton cycles with regeneration and reheat. I.C. Engines: air-standard Otto, Diesel cycles. Refrigeration and air-conditioning: Vapour refrigeration cycle, heat pumps, gas refrigeration, Reverse Brayton cycle; moist air: psychrometric chart, basic psychrometric processes. Turbomachinery: Pelton-wheel, Francis and Kaplan turbines - impulse and reaction principles, velocity diagrams.

Manufacturing and Industrial Engineering
Engineering Materials: Structure and properties of engineering materials, heat treatment, stress-strain diagrams for engineering materials.

Metal Casting: Design of patterns, moulds and cores; solidification and cooling; riser and gating design, design considerations.

Forming: Plastic deformation and yield criteria; fundamentals of hot and cold working processes; load estimation for bulk (forging, rolling, extrusion, drawing) and sheet (shearing, deep drawing, bending) metal forming processes; principles of powder metallurgy.

Joining: Physics of welding, brazing and soldering; adhesive bonding; design considerations in welding.

Machining and Machine Tool Operations: Mechanics of machining, single and multi-point cutting tools, tool geometry and materials, tool life and wear; economics of machining; principles of non-traditional machining processes; principles of work holding, principles of design of jigs and fixtures.

Metrology and Inspection: Limits, fits and tolerances; linear and angular measurements; comparators; gauge design; interferometry; form and finish measurement; alignment and testing methods; tolerance analysis in manufacturing and assembly.

Computer Integrated Manufacturing: Basic concepts of CAD/CAM and their integration tools.

Production Planning and Control: Forecasting models, aggreGATE production planning, scheduling, materials requirement planning.

Inventory Control: Deterministic and probabilistic models; safety stock inventory control systems.

Operations Research: Linear programming, simplex and duplex method, transportation, assignment, network flow models, simple queuing models, PERT and CPM.

BHEL, Mechanical placement Papers
A) Technical
B) Aptitude
Both parts consists 120 marks each. There is negative marking which 0.2.
Technical paper
1) How many links in slider crank mechanism?
2) Deflection of cantilever beam subjected to end point load?
3) Stress concentration factor Kf =?
4) What is the unit of BHN?
5) What is efficiency of riveted joint?
6) Composition of Munz metal?
7) One shaft is subjected to torque 1700 N-m having shear strength of 40Mpa. Determine the diameter?
8) A reversible engine is working between the 600F and 60F. Carnot efficiency is equal to =
9) Coefficient of restitution lies between =
10) Pectlet number is equal to = a)Re*Nu b)Re*Pr c)Re*Gr
11) Formula of effectiveness of heat transfer =
12) Emissivity depends on
13) Reynolds number formula
14) Production process for Al?
15) Thick metals welded by following processes…………
16) Logarithmic decrement is given by =
17) Magnification factor at resonance is given by =
18) Cutting forces decreases by = a) increasing rake angle b) decreasing rake angle c) increasing relief
rake angle
19) Some problem on Mohr’s circle radius…
20) Volumetric strain =
21) Pendulum problem Time is given length = ?
22) For undamped system Transmission Ratio is R then a) b)
23) Which is not related to CI engine = ans) spark plug
24) Cotter joint generally fail by
25) Which coupling is used for intersecting shafts?
26) No of teeth on gear and pinion is given, center distance is given, module = ?
27) Coefficient of friction and angle is given, what is ration of tension in belt?
28) What is lamis thoerm?
29) Condition for self locking ……
30) Discontinuous chips can be produced by ………….
31) For critical speed should be a)>√2 b) >√3
32) Air at 20C blows over a hot plate 50 by 75 cm maintained at 250C. The convective heat transfer
coefficient is 25W/m2. Cal the heat transfer.
33) Metacenter always lies ………….
34) Rotometer is used to measure….
35) Formula for effort of a governor……
36) Stroboscope is used to measure…..
37) What is size of A4 paper?
38) Some problem on riveted joint…..
39) Modulus of rigidity G is given by……
40) Wave properties in solids is depends on elasticity.
41) Radiation heat transfer is directly proportional to ………….
42) Escape velocity is given by √2gR
43) Kinetic energy formula….
44) Corolis component…….
45) Potent ional Energy theory is given by…………….
46) Perpendicular axis thoerm…………
47) Pappus thoerm…….
48) Center of gravity of a spherical shell……………..
49) Angle and linear dimension is given by chamfer.
50) For thick cylinders ………………..
51) N = 10 to N = 10E5 cycles then it is …. a) finite life b)infinite life
52) Value of steel young’s modulus ……
53) Endurance strength of steel equal to …………
54) Three problems on strain gauges ….
55) Three problems on vectors some related to work done….
56) Straight line mechanism…
57) Some problem springs..
58) Design on thermal stresses can be considered for a) concrete b)steel rolls c)blast furnace
59) Velocity problem it is in the vector form to find displacement?
60) Hardness is a property